ProcessSuite
Smarter Autonomous Process Optimization
Maximize efficiency, stability, and long-term gains with adaptive AI-Driven Optimization across your cement plant.
Technology
Advanced AI at Your Command
ProcessSuite uses powerful MPC engines and dynamic models to continuously optimize grinding and pyro processes. It adapts across plant variations, improving control, efficiency, and sustainability - every hour, every day.
User Interface
Intuitive and Actionable
A modern, role-based dashboard built for operators, managers, and engineers:
Real-time KPI, targets, & diagnostics
Live performance metrics and system health updates for quick monitoring.
Predictive insights for faster decisions
Offers data-driven predictions to support quicker and more informed decision-making.
Unified platform for optimized control
Describes a centralized system that enhances control & efficiency across operations.
Benefits
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Lower energy costs through smarter consumption
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Maximized waste heat recovery
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Higher alternative fuel utilization
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Consistent product quality
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Extended refractory life through better pyro consistency
Boosted machine productivity
Sustained Benefits of ProcessSuite for longer time due to high adaptability
Use Cases
Intuitive and Actionable
Challenge:
High variation due to alternative fuels leading to unstable kiln performance.
Solution:
ProcessSuite stabilizes pyro control to enable greater use of alternative fuels — boosting efficiency while reducing emissions.
Manual mode
High variation in fuel usage
ProcessSuite stabilizes with higher alternative fuel and increased liquid fuels
Vertical Mill Optimization (Cement Grinding)
Challenge:
Varying mill loads causing inconsistent production rates and higher energy consumption.
Solution:
ProcessSuite dynamically tunes mill operation — delivering more throughput at lower power cost.
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